| Advantages
The following information highlights some of the powerful features
and advantages of the MK Test Systems AutoMeg Product Range.
Specific Build Options
Control of AutoMeg Systems
Quality
Additional Services
Resistance measurements
Two-Wire Measurement
Four-Wire Measurement
Specific Build Options
Built to your specific requirements, supplied installed and commissioned
at your site with no hidden costs, AutoMeg offers you the optimum
in quality, accuracy and reliability - the complete turnkey solution.
Control of AutoMeg Systems
The backbone of the whole AutoMeg product range is the PC based
software control. The AutoMeg has set new standards with its simple
to use, yet powerful, menu driven software. Test files for even
the most complex harness systems are created with ease, using one
of a variety of Auto Create facilities, confirming AutoMeg’s
place at the forefront of Automatic testing technology. For an overview
of AutoMeg Software see the Software
Overview area of our web site.
Quality
The AutoMeg has a comprehensive diagnostics system to allow verification
of the switching matrix, programmable power supplies and all measurement
circuits. This includes verification of external test fixtures.
All diagnostics give clear results with an optional dated report
and archive file. Diagnostics can be configured to run either before
every test, daily, weekly, monthly etc.
In addition to the diagnostics tools, the operation of power supplies,
switching matrix and measurement circuits is being monitored during
normal testing.
The AutoMeg is designed to be ‘fail-safe’. This means
that 100% of defects are detected.
Calibration is designed to be carried out by your on-site engineers
making use of the in-built calibration programme and calibration
card which is supplied with the system. This is a simple and fast
operation and is completed in a matter of minutes.
All equipment is designed and manufactured to ISO 9001 and CE marked.
MK Test Systems is a registered ISO9001 company.
Additional Services
MK Test Systems are pleased to offer to supply test interface fixture,
harnesses and jigs as part of a complete package. If you would like
to take advantage of this service please contact
us with full details of your requirement.
Resistance measurements
The AutoMeg range of test systems can be supplied in three formats
either Two-wire, Four-wire, or a Dual systems capable of performing
both two and four wire measurement. The fundamental difference is
explained in the following paragraphs.
Two-Wire Measurement
The Two-wire measurement technique is what is typically found in
general purpose test equipment such as multi-meters. When measuring
low resistance measurements using the two-wire technique the test
lead or test interface wiring will be in series with the device
under test. The example clearly demonstrates this.
With a constant test current of 1 Amp flowing through the circuit
a volt drop of 6.010v is measured, therefore displaying a resistance
of 6.01 Ohms. All contact resistances and test lead resistances
are added into the test value. If the test lead and interface wiring
changes the test resistance is greatly effected. In this typical
example the measurement error is >60,000%.
Four-Wire Measurement
The Four-wire measurement technique is found in some higher specification
ATE, more commonly known as Kelvin measurement. When measuring low
resistance measurements using the four-wire technique the test lead
or test interface wiring will be automatically nulled out. The example
clearly demonstrates this.
With a constant test current of 1 Amp flowing through the circuit
a volt drop of 0.010v is measured, therefore displaying a resistance
of 0.01 Ohms. If the test lead and interface wiring changes the
test resistance is not effected.
Most Aerospace and Defence companies have adopted the Four-wire
continuity measurement technique as the industry standard. The Two-wire
technique is typically used in automotive wiring, computer cables
and other low specification applications to merely verify that an
item is wired correctly and not to verify the integrity or performance
of a cable.
Using the four-wire technique would highlight the following common
faults:
| X |
Individual strands of wire broken |
X |
Squashed wires |
| X |
Wrong gauge wire fitted |
X |
Dirty connections |
| X |
Poor crimp connection |
X |
Poorly mating connectors |
| X |
Dry solder joints |
X |
Bad grounding/shielding |
A two-wire system with anything more than a few 100mm of interface
wiring would not detect the faults above.
Many of the cables being tested in the aerospace sector are of
very low resistance and one would expect that with the ever-increasing
complexity of onboard electrical systems and avionics the accuracy
of measurement of cable harnesses will become more and more important...4
wire techniques will become the norm.
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